DAILY NEWS Jul 19, 2012 9:28 AM - 1 comment

Three key places to look for energy losses in industrial facilities

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Chicago, IL – Industrial distributor W.W. Grainger Inc. helps customers reduce costs and operate more sustainably through its green products and services offerings in four main areas: managing energy usage, conserving water, reducing waste and improving indoor air quality. Extensive work with a variety of customers and suppliers has shown that a significant amount of energy loss is actually temperature related.

Many systems and pieces of equipment manifest wasted effort and energy in terms of heat. Motors, pumps and electrical boxes generate heat and can lose energy efficiency as they begin to fail. Managers and engineers should inspect the following systems to identify potential energy losses:

1. HVAC system: The heating, ventilation and air conditioning (HVAC) system is usually one of the biggest areas of energy consumption within a facility. For example, a loose or corroded connection increases resistance in an electrical connection and can result in overheating. Even the highest-rated HVAC system wastes energy without a well-sealed duct system.

What to scan: Ductwork and registers, fans and blowers, electrical connections.


Anticipated savings: Commercial buildings with constant-air volume systems can experience energy losses from air leakage so duct-sealing and insulation remedies can help achieve savings.

2. Motors and Generators: Electrical motors can use a significant amount of energy in a facility. Overheating and malfunctioning motors and generators tend to indicate mechanical or electrical inefficiencies that can lead to greater energy use and ultimate failure. Since generators are in a sense ‘reverse motors’, diagnostics are similar for both kinds of units.

What to scan: Airflow, electrical unbalance, bearings, insulation, electrical connections.


Anticipated savings: With motors and generators, specific energy losses are usually of less consequence than failure of the unit. So, keep motors well maintained and operating at maximum efficiency. Also, make sure motors are sized appropriately and operate at constant speeds.

3. Electrical system: Many people do not realize that electrical systems can actually waste money. As components degrade and resistance increases, incremental waste can occur.

What to scan: Distribution Panels, transformers, lighting control circuits.

Anticipated savings: While complete retrofits of lighting systems can produce significant returns on investment, keeping lighting controls (time clocks, photo sensors, occupancy detectors, etc.) operating properly will help save energy.

This is a small sample of energy conservation ideas. These tips are excerpted from ‘Top Five Places to Look for Energy Losses in Commercial Buildings’, written by Fluke Corporation and published in SupplyLink, April 2009.

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There are actually many ways in reducing system's loss in an electric distribution utility. One method that does not need expensive investments is through load balancing. This method is very effective especially in three phase system. To know more on reducing system's loss, you can check out this link.

Posted August 10, 2012 02:57 AM

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